Company Our Services CAD/CAM Mould design Milling Eroding Measurement Engraving Location Gallery Links Contact deutsch english français italiano español česky	mould-design     milling     eroding     metrology     engraving   Mould design You benefit from a complete value added chain through our system production of complex and high precision mould parts. Starting with a comprehensive consultation, then a detailed 3D-construction and development, up to ready for production injection moulds with first-sample test report. And that all from one source! This saves you valuable time and high costs, because you can immediately use our injection moulds for your series production. We can assure you this on the basis of a streamlined and thorough quality control. We conduct precise testing and remeasurement of the injection mould after each production process, the test results are reproducible and documented. Deviations from the mould accuracy can in this manner be already recognized and corrected at an early production stage. To assure additional quality control we test the mould for flawless function. To this purpose we produce sample parts and small-lots using two universal injection machines. The machines allow us to produce even complex plastic injection moulds up to a maximum weight of 1.5 tons. The injection mould fashioned in this manner is available to you at the end of development as an already precise final product with a comprehensive first-sample test report. This production process eliminates the time intensive and extensive finishing (spot grinding) of the mould otherwise necessary. This allows us to shorten our delivery time so that you can start your production faster. Also later, during the production of your products we are there for you and support you with a time and cost saving service. The clamping fixtures developed by us for rotary table moulds considerably minimize your setup time when changing moulds. Using special clamping screws we can change the inserts at the mould separation level so that the mould can remain on the injection machine during the change of an inscription stamp or insert. On request we can also equip the moulds with air bag technology. An additional advantage for you is the quick mould availability You can order replacement parts according to a parts list and install yourself without refinishing. This saves you valuable time because you do not have to send us your mould. Our demand for precision assures you replacement parts that are syndetically compatible, even under individual mould families. Capacity overview   Mould design  - Plastic-Injection-Moulds:    (up to a size of 600mm x 600mm and max. 1.5t)  - For inserts  - With free forming surfaces, 3D-contours  - With sensors for inside pressure, length expansion, temperature  - With air pillow technology for fast mould change  - Heating channel and cooling channel technology  - Multi-component-moulds  - 2K-moulds  - Rotating plate moulds  - Multi-cavity moulds  - Outserttechnology  - Quick changing system for inserts on the    mould parting plane  - Clamping and movement components for injection machines   Service  - Test reports  - Training (mould installation, maintenance, cleaning,    set-up, adjusting the injection machine)  - Sampling of moulds  - Injection of small-lot and sample parts  - CE-documentation   Specialty  - Special hot channel distributor for extremely constant filling    of the form  - Air cushion technology for mould transport  - Sampling of moulds  - Water cooling plates with contour cooling flow  - Clamping units for mould series quick clamping screws Operation resources   Lathe  Gildemeister CTX 400       Surface grinding 2 Elb Juwel, B6, B4 -automatic balancing   of grinding discs   Injection  Arburg 520C - position regulated screw - 4 hydraulic core tractions - 2 pneumatic core tractions - Granule drying and measuring  Arburg 320C   Here you will find the complete list of operating resources as PDF-Download. Made in Germany since 1907 © 2002 Walther Wolf GmbH.